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  • Nan Zhang

3D Printing of Meetallic Microstructured Mould Published in Micromachines

Congratualtions to Dr. Nan Zhang for his latest publication in Micromachines (Volume 10, Issue 9, 2019). This is the 5th journal publication by Nan Zhang's Group in 2019.


Keywords: selective laser melting (SLM); 3D printing; micro features; injection moulding


Abstract


A new method, a 3D printing technique, in particular, selective laser melting (SLM), has been used to fabricate moulds for the injection moulding of thermoplastic microfluidic chips that are suitable for prototyping and early stage scale-up. The micro metallic patterns are printed on to a pre-finished substrate to form a microstructured mould. The dimensional accuracy, surface morphology, bonding strength between the printed patterns and substrate, as well as the microstructure of micro features were all characterized. A microfluidic mould was successfully printed and used directly for injection moulding of cyclic olefin copolymer (COC) microfluidic chips, which were used subsequently to successfully monitor nitrite concentrations in environmental water. The characterization indicated that this new process can be used for fast fabrication of mould tools for injection moulding/hot embossing microfluidic devices. It is faster, more flexible and less expensive than conventional micro-machining processes, although the accuracy and finish are still needed to improve though process optimization and hybrid SLM and machining processes.

Fig. selective laser melting (SLM), has been used to fabricate moulds for the injection moulding of thermoplastic microfluidic chips

Fig. injection moulded cyclic olefin copolymer (COC) microfluid

Fig. UCD crest printed from SLM process

More details can be found open access here.

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nan.zhang@ucd.ie

+353 (0)1 716 1989

Centre of Micro/Nano Manufacturing Technology (MNMT-Dublin) 

School of Mechanical and Materials Engineering

University College Dublin,

Belfield Dublin 4, Dublin, Ireland